How to Maintain and Inspect a Scissor Lift for Safe Operation in Australia

Scissor lifts are invaluable tools across various industries in Australia, from construction and maintenance to warehousing and event management. However, just like any heavy equipment, proper maintenance and regular inspections are essential to ensure that scissor lifts remain safe, reliable, and fully operational. Neglecting these important practices can lead to costly breakdowns, potential injuries, and legal ramifications. So, how do you effectively maintain and inspect a scissor lift in accordance with Australian standards? Let’s dive in.

Why Scissor Lift Maintenance Is Crucial

Maintaining a scissor lift goes beyond simply ensuring that it works correctly. Regular maintenance helps prevent accidents, extends the lifespan of the machinery, and ensures compliance with Australian health and safety regulations. Whether you’re renting or owning the equipment, ensuring that the scissor lift is in prime condition is a key responsibility for both operators and business owners.

Follow the Manufacturer’s Maintenance Guidelines

Every scissor lift comes with a detailed manual from the manufacturer outlining specific maintenance requirements. These guidelines should be followed meticulously to avoid invalidating warranties or causing mechanical issues. The manufacturer will typically recommend servicing intervals based on usage, including regular checks on critical components like hydraulics, batteries, and electrical systems.

Daily Pre-Use Inspections

Before operating a scissor lift each day, it’s essential to perform a thorough pre-use inspection. This step helps to catch any obvious issues that could pose a safety risk or operational problem. The inspection should cover:

• Hydraulic fluid levels: Ensure that the hydraulic system is properly filled and free from leaks.
• Battery condition: For electric scissor lifts, check battery charge levels and look for any signs of corrosion.
• Tires and wheels: Examine tires for wear and tear or any punctures that could impair mobility.
• Emergency stop functions: Test the emergency stop button to ensure it’s functioning as required.
• Platform and guardrails: Look for any signs of damage to the platform, guardrails, or access gates.
• Steering and controls: Make sure the lift’s controls are responsive and that the steering functions are working properly.
• Warning lights and alarms: Confirm that all safety indicators, such as alarms or lights, are in proper working order.

Scheduled Maintenance Intervals

In Australia, scissor lifts are required to undergo regular, more thorough maintenance, which includes professional servicing by a qualified technician. Depending on how often the scissor lift is used, scheduled maintenance should occur quarterly or bi-annually. The key elements checked during these sessions include:

• Hydraulic system health: The system should be inspected for leaks, worn hoses, and faulty pumps or valves.
• Lift chains and mechanisms: Inspect for any signs of rust, corrosion, or wear that could compromise safety or performance.
• Lubrication of moving parts: Ensure that all moving parts, such as bearings and pivots, are adequately lubricated to reduce friction and wear.
• Electrical and control system: Electrical components need to be checked for loose wires, faulty connections, and battery efficiency (for electric models).
• Structural integrity: Inspect the entire frame and structure of the scissor lift to ensure it is free from cracks, rust, or other damage.

Periodic Load Testing

Scissor lifts have specific load capacities that must not be exceeded. Periodically, it’s a good idea to perform load tests to confirm the lift can handle its rated maximum load. This test should always be performed under safe, controlled conditions, with the guidance of an experienced operator. Overloading a scissor lift can lead to catastrophic failure, putting both workers and equipment at risk.

Compliance with Australian Safety Standards

In Australia, all scissor lifts must meet specific safety and maintenance regulations under the Work Health and Safety (WHS) Act and the standards set by Safe Work Australia. Scissor lift operators should also be certified to use the equipment and familiar with proper inspection procedures. It’s vital that your lift undergoes regular compliance checks to ensure it meets legal safety standards.

Maintaining proper logbooks for all inspections and services is also an important part of staying compliant. In the event of an accident or safety check, these records will be required as proof that the lift has been properly maintained and inspected according to national guidelines.

Training and Operator Knowledge

While daily inspections and maintenance are crucial, the knowledge and skill of the operator play an equally important role in maintaining the safety and efficiency of a scissor lift. Operators must undergo adequate training and certification to use scissor lifts, including how to perform basic checks before use, recognise early warning signs of malfunction, and report issues to management.

In addition to knowing how to operate the lift, operators should be trained on emergency protocols, such as using the emergency lowering function and how to handle breakdowns safely.

Ensure Your Scissor Lift Operates Safely and Effectively

Ensuring the safe operation of a scissor lift in Australia hinges on regular maintenance, thorough inspections, and compliance with national safety standards. Whether you own or rent the equipment, keeping the lift in top condition prevents accidents, reduces downtime, and helps your business remain compliant with safety regulations. By following daily checklists, scheduling professional maintenance, and ensuring your operators are properly trained, you can maximise the lifespan and performance of your scissor lift while keeping your workplace safe.